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National Environmental Management: Air Quality Act, 2004 (Act No. 39 of 2004)

Notices

List of Activities which result in atmospheric emissions which have or may have a significant deterimental effect on the environment, including health, social conditions, economic conditions, ecological conditions or cultural heritage

Category 4: Metallurgical Industry

 

Category 4: Metallurgical Industry

 

(1) Subcategory 4.1: Drying and Calcining

 

Description:

Drying and calcining of mineral solids including ore.

Application:

Facilities with capacity of more than 100 tons/month product.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

New

1000

Existing

1000

Oxides of nitrogen

NOx

expressed

as NO2

New

500

Existing

1200

 

(2) Subcategory 4.2: Combustion Installations

 

Description:

Combustion installations not used for primarily for steam raising and electricity generation (except drying).

Application:

All combustion installations (except test or experimental)

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical

symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of nitrogen

NOx

expressed

as NO2

New

500

Existing

2000

 

(a)        The following special arrangements shall apply—

 

(i) Reference oxygen content appropriate to fuel type must be used.
(ii) Where co-feeding with waste materials with calorific value allowed in terms of the Waste Disposal Standards published in terms of the Waste Act, 2008 (Act No.59 of 2008) occurs, additional requirements under subcategory 1.6 shall apply.
(iii) Additional requirements under subcategory 1.6 shall continue to apply even after the waste ceases to be waste in terms of section 1 of the National Environmental Management: Waste Act, 2008 (Act No. 59 of 2008), as amended by the National Environmental Management: Waste Amendment Act, 2014 (Act No. 26 of 2014).

[Category 4(2)(4.2)(a)(iii) inserted by section 4(a) of Notice No. 551, GG38863, dated 12 June 2015]

 

(3) Subcategory 4.3: Primary Aluminium Production

 

Description:

Primary aluminium production.

Application:

All installations

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

Reduction

(New)

250

Reduction

(Existing)

250

Carbon Process (New)

500

Carbon Process (Existing)

500

Total Volatile Organic Compounds

N/A

New

40

Existing

40

Total fluorides measured as Hydrogen fluoride

 

F as HF

New

0.5

Existing

1

[Category 4(3)(4.3) substituted by section 4(b) of Notice No. 551, GG38863, dated 12 June 2015]

 

(4) Subcategory 4.4: Secondary Aluminium Production

 

Description:

Secondary aluminium production and alloying through the application of heat (excluding metal recovery, covered under Subcategory 4.21).

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of  273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

100

Total fluorides

measured as

Hydrogen fluoride

 

F as HF

New

1

Existing

5

Total volatile

organic compounds

N/A

New

40

Existing

40

Ammonia

NH3

New

30

Existing

100

 

(5) Subcategory 4.5: Sinter Plants

 

Description:

Sinter plants for agglomeration of fine  ores using a heating process, including sinter cooling where applicable.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical  symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

New

500

Existing

1000

Oxides of nitrogen

NOx

expressed

as NO2

New

700

Existing

1200

 

(6) Subcategory 4.6: Basic Oxygen Furnaces

 

Description:

Basic oxygen furnaces in the steel making industry

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

100

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of nitrogen

NOx

expressed

as NO2

New

500

Existing

500

 

(a) The following special arrangements shall apply—

 

Secondary fume capture installations shall be fitted to all new furnace installations.

 

(7) Subcategory 4.7: Electric Arc Furnaces (Primary and Secondary)

 

Description:

Electric arc furnaces in the steel making industry

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

100

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of nitrogen

NOx expressed

as NO2

New

500

Existing

500

 

(a) The following special arrangements shall apply—

 

Secondary fume capture installations shall be fitted to all new furnace installations.

 

(8) Subcategory 4.8: Blast Furnaces

 

Description:

Blast furnace operations.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

100

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of nitrogen

NOx

expressed

as NO2

New

500

Existing

500

 

(a) The following special arrangements shall apply—

 

Secondary fume capture installations shall be fitted to all new furnace installations.

 

(9) Subcategory 4.9: Ferro-alloy Production

 

Description:

Production of alloys of iron with chromium, manganese, silicon or vanadium, the separation of titanium slag from iron-containing minerals using heat.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of nitrogen

NOx

expressed

as NO2

New

400

Existing

750

Particulate matter from primary fume capture system, open and semi-closed furnaces

Particulate matter

N/A

New

30

Existing

100

Particulate matter from primary fume capture system, closed furnaces

 

Particulate matter

N/A

New

50

 


Existing

100

Particulate matter from secondary fume capture system, all furnaces

Particulate matter

N/A

New

50

Existing

100

 

(a) The following special arrangements shall apply—

 

(i) Secondary fume capture installations shall be fitted to all new furnace installations.
(ii) Emission of Cr(VI), Mn and V from primary fume captures systems of ferrochrome, ferromanganese and ferrovanadium furnaces respectively to be measured and reported to licensing authority annually.

 

(10) Subcategory 4.10: Foundaries

 

Description:

Production and or casting of iron, iron ores, steel or ferro-alloys, including the cleaning of castings and handling of casting mould materials.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

100

Sulphur dioxide

SO2

New

400

Existing

400

Oxides of nitrogen

NOx

expressed

as NO2

New

400

Existing

1200

 

(11) Subcategory 4.11: Agglomeration Operations

 

Description:

Production of pellets or briquettes using presses, inclined discs or rotating drums.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

100

Ammonia

NE3

New

30

Existing

50

 

(12) Subcategory 4.12: Pre-Reduction and Direct Reduction

 

Description:

Production of pre-reduced or metallised ore or pellets using gaseous or solid fuels.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of   273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

(from natural gas)

SO2

New

100

Existing

500

Sulphur dioxide

(from all other

fuels)

SO2

New

500

Existing

1700

Oxides of nitrogen

NOx

expressed

as NO2

New (gas based)

500

New (all other fuels)

1000

Existing

2000

 

(13) Subcategory 4.13: Lead Smelting

 

Description:

The extraction, processing and use of lead in production by the application of heat.

The production of lead-containing electric batteries.

Application:

All installations using more than 20 Kg/month.

All installations producing lead-containing electric batteries.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

30

Lead

Pb (as fraction of Total Suspended Particles

New

2

Existing

2

 

(14) Subcategory 4.14: Production and Processing of Zinc, Nickel and Cadmium

 

Description:

The extraction, processing and production of zinc, nickel or cadium by the application of heat excluding metal recovery.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of  273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of nitrogen

NOx

expressed

as NO2

New

500

Existing

500

Mercury

Hg

New

0,2

Existing

1,0

Dioxins

PCDD/PCDF

New

0,1ng TEQ

Existing

No standard proposed

 

(a) The following transitional arrangements shall apply—

 

Facilities processing nickel or cadmium shall measure or estimate, using a method to the satisfaction of the licensing authority, and report the emission of Ni and Cd respectively to the licensing authority annually, commencing immediately.

 

(15) Subcategory 4.15: Processing of Arsenic, Antimony, Beryllium, Chromium and Silicon

 

Description:

The metallurgical production and processing of arsenic, antimony, beryllium, chromium and silicon and their compounds by the application of heat.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

20

Existing

30

 

(16) Subcategory 4.16: Smelting and Converting of Sulphide Ores

 

Description:

Processes in which sulphide ores are smelted, roasted calcined or converted (Excluding Inorganic Chemicals-related activities regulated under Category 7).

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Oxides of nitrogen

NOx

expressed

as NO2

New

350

Existing

2000

Sulphur dioxide

(feed SO2

<5% SO2 )

SO2

New

1200

Existing

3500

Sulphur dioxide

(feed SO2

>5% SO2 )

SO2

New

1200

Existing

2500

 

(a) The following transitional arrangements shall apply—

 

All facilities must install apparatus for the treatment of the sulphur content of the off-gases.

 

(17) Subcategory 4.17: Precious and Base Metal Production and Refining

 

Description:

The production of processing of precious and associated base metals through chemical treatment (Excluding Inorganic Chemicals-related activities regulated under Category 7).

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of 273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Chlorine

CI2

New

50

Existing

50

Sulphur dioxide

SO2

New

400

Existing

400

Hydrogen chloride

HCI

New

30

Existing

30

Hydrogen fluoride

HF

New

30

Existing

30

Ammonia

NH3

New

100

Existing

100

Oxides of nitrogen

NOx

expressed

as NO2

New

300

Existing

500

 

(a) The following special arrangements shall apply—

Thermal treatment standard are not applicable to precious and base metal refining processes.

 

(18) Subcategory 4.18: Vanadium Ore Processing

 

Description:

The processing of vanadium-bearing ore or slag for the production of vanadium oxides or vanadium carbide  by the application of heat.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

50

Sulphur dioxide

SO2

New

1200

Existing

3500

Ammonia

NH3

New

30

Existing

b

 

(a) The following transitional arrangements shall apply—

 

Plants processing vanadium ore or slag for the production of vanadium oxides shall report the emissions of vanadium and its compounds to the licensing authority annually, commencing  immediately .

 

(b) The following special arrangements for ammonia emissions shall apply—
(i) Emission limits for ammonia shall be negotiated with the licensing authority, on the basis of the existing permits and submission of atmospheric impact reports.
(ii) Existing Plants shall submit atmospheric impact reports to the licensing authority on its ammonia impact annually.

 

(19) Subcategory 4.19: Production and or Casting of Bronze, Brass and Copper

 

Description:

The production and or casting of bronze, brass and copper.

Application:

All installations producing more than 10 tons per day of product in aggregate.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

New

500

Existing

500

Oxides of Nitrogen

NOx

expressed

as NO2

New

1000

Existing

1200

 

(20) Subcategory 4.20: Slag Processes

 

Description:

The processing or recovery of metallurgical slag by the application of heat.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

50

Existing

100

Sulphur dioxide

SO2

New

1500

Existing

2500

Oxides of Nitrogen

NOx

expressed

as NO2

New

350

Existing

2000

 

(a) The following transitional arrangements shall apply—

 

Facilities processing slag by the application of heat for the recovery of chromium or manganese content shall report the emissions of Cr(lll) and Cr(VI) or Mn and its compounds respectively to the licensing authority annually, commencing immediately.

 

(21)        Subcategory 4.21: Metal Recovery

 

Description:

The recovery of metal from any form of scrap material by the application of heat.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of  273 Kelvin and 101.3kPa.

Common name

Chemical

symbol

Particulate matter

N/A

New

10

Existing

25

Carbaon monoxide

CO

New

50

Existing

75

Sulphur dioxide

SO2

New

50

Existing

50

Oxides of nitrogen

NOx

expressed

as NO2

New

200

Existing

200

Hydrogen chloride

HCI

New

10

Existing

10

Hydrogen fluoride

HF

New

1

Existing

1

Sum of Lead,

arsenic, antimony,

chromium, cobalt,

copper, manganese,

nickel, vanadium

Pb+ As+

Sb+ Cr+

Co+ Cu+

Mn+ Ni+ V

New

0.5

Existing

0.5

Mercury

Hg

New

0.05

Existing

0.05

Cadmium Thallium

Cd+TI

New

0.05

Existing

0.05

Total organic compounds

N/A

New

10

Existing

10

Ammonia

NH3

New

10

Existing

10

 

 

 

ng I-TEQ/Nm3 under normal conditions of 10% O2, 273 Kelvin and 101.3 kPa.

Dioxins and furans

PCDD/PCDF

New

0.1

Existing

0.1

 

(22) Subcategory 4.22: Hot Dip Galvanizing

 

Description:

The coating of steel articles with zinc using molten zinc, including the pickling and/or fluxing of articles before coating.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

10

Existing

15

Hydrogen Chloride

HCI

New

30

Existing

30

 

(23) Subcategory 4.23: Metal Spray

 

Description:

The coating of metals using molten metal.

Application:

All installations.

Substance or mixture of substances

Plant status

mg/Nm3 under normal conditions of

273 Kelvin and 101.3kPa.

Common name

Chemical symbol

Particulate matter

N/A

New

30

Existing

50